Infrared Cameras for Plant Inspec­tions

Thermal imaging increases plant productivity, work safety and product quality

  • Condition based preventive maintenance is most cost efficient

  • Thermography allows inspections of a wide range of faults

  • Imaging solution provides first indications at the place of inspection

  • Tracing of condition of assets over time possible

  • Efficient reporting with integrated thermographic software

Chemical Industry - rotary kiln
Asset inspections of an air compressor
Asset inspections of a feed pump
Control of an inspections engine
Inspection of a pump
thermal imaging in asset inspections
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Thermal image of a transformator

Ther­mo­graphy is the Most Flex­ible Method of Predictive Main­ten­ance

Increasing capital intensity and a growing interlinking of production chains require a steadily increasing availability. Predictive and conditions based maintenance greatly contribute to this. The right operation of the production facilities furthermore secures a high product quality, a higher production throughput and of course also the life span of the facilities themselves will be prolonged. Enterprises are more and more focused on energy usage and therefore a higher energy consumption caused by a non-optimally maintained facility is considered a serious drawback.

As people are the most important production factor work safety needs to be focussed on the most. Predictive maintenance takes care of work safety. Thermography as a method of predictive maintenance can be used for pinpointing on a wide range of faults - in electronics, in lubrication, in positioning of spindles or heat exchangers. Thereby thermography contributes a lot to the success of manufacturing companies.

Inspection of an electric motor

Infrared Camera Systems Provide for Effi­cient Inspec­tions by Visu­al­isa­tion and Alarming

Special advantages of infrared camera systems in predictive maintenance result from the non-contact temperature measurement. Thereby the behaviour of the facility will not be influenced by the checks. Maintenance personnel is also only exposed to smaller risks during inspections. Additionally the inspectors receive a visualisation of the temperature distributions within the field of view as well as an automated alarming when surpassing temperature thresholds. That´s why they can already get a good first overview of the condition on site. As additionally the thermographic data can be easily stored it is possible to monitor the condition of the facilities over time and determine the best timing for any necessary maintenance.

Event On Demand

Applic­a­tions for Thermal Imaging on Wind Power Systems

  • General information about infrared thermography and presentation of different infrared camera techniques

  • Monitoring wind turbine power plants by (passive) thermography

  • Principle & methods of active thermography and examples

InfraTec Webinar: Applications for Thermal Imaging on Wind Power Systems - Picture credits: © visdia / Fotolia

Case Studies for Plant Inspec­tions

Advant­ages of this Ther­mo­graphy Solu­tions in this Applic­a­tion

MicroScan feature ImageIR

Micro­Scan – Quad­ruple the Image Format

Behind the function is a fast-rotating MicroScan wheel, which is integrated into the camera. It ensures that four different individual exposures are taken per wheel revolution, which are offset laterally by half a pixel each. In this way, thermography achieves a new quality due to thermal images providing a quadrupled spatial resolution.

InfraTec Glossary Motorfocus

Motor Focus for ImageIR® Full Lenses – More Comfort

All interchangeable standard lens systems of the ImageIR® series can be combined with a motor focus unit, which is controlled by the camera operating software. It enables precise, remote and fast focusing. In addition, an autofocus function is available which operates reliably even with low image contrasts.

MicroScan feature ImageIR

Micro­Scan – Quad­ruple the Image Format

Behind the function is a fast-rotating MicroScan wheel, which is integrated into the camera. It ensures that four different individual exposures are taken per wheel revolution, which are offset laterally by half a pixel each. In this way, thermography achieves a new quality due to thermal images providing a quadrupled spatial resolution.

InfraTec Glossary Motorfocus

Motor Focus for ImageIR® Full Lenses – More Comfort

All interchangeable standard lens systems of the ImageIR® series can be combined with a motor focus unit, which is controlled by the camera operating software. It enables precise, remote and fast focusing. In addition, an autofocus function is available which operates reliably even with low image contrasts.

Contact to thermography division of InfraTec

Would You Like to Know More?

It is not unusual for tasks to be associated with special requirements. Discuss your specific application needs with our specialists, receive further technical information or learn more about our additional services.

Europe & Rest of World
InfraTec GmbH Infrarotsensorik und MesstechnikGostritzer Straße 61 - 6301217 DresdenGERMANY

Public­a­tions by our Customers

Thermographic Software IRBIS® 3 report

Fast Reporting of Essen­tial Inspec­tion Results

A big advantage of infrared camera systems for companies is the easy handling and the low maintenance needs. Especially the cameras of the VarioCAM® HD series come with a rugged design making them most suitable for usage in rough industrial environments. The thermographic software IRBIS® 3 provides efficient analysis of thermographic data and reporting for the transfer of crucial inspection results.

Infrared Cameras for Plant Inspec­tion

InfraTec Infrared camera
Zoom Cameras

VarioCAM® HD Z

Image Format(1,024 x 768) IR-Pixel
Detector typeUncooled Microbolometer Focal Plane Array

InfraTec Infrared camera
High-end Cameras

ImageIR® 9400 hp

Image Format(2,560 x 2,048) IR-Pixel
Detector typeInSb

InfraTec Infrared camera
Zoom Cameras

VarioCAM® HD Z security

Image Format(1,024 x 768) IR-Pixel
Detector typeUncooled Microbolometer Focal Plane Array

InfraTec Infrared camera
High-end Cameras

ImageIR® 9400

Image Format(2,560 x 2,048) IR-Pixel
Detector typeInSb

InfraTec Infrared camera
High-end Cameras

ImageIR® 8300 hp

Image Format(1,280 x 1,024) IR-Pixel
Detector typeMCT or InSb

Asso­ciated Indus­tries & Appli­ca­tions

thermal imaging in chemical industry

Chem­ical Industry

Systematically control reactive process heat and display with infrared camera systems of InfraTec.

thermal imaging in plastic industry

Plastics Industry

Cost-efficiently control die-casting and extrusion processes by means of infrared camera systems.

All branches and application areas